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📦 Packing Cartons

This guide also applies when you are not shipping a full pallet.
Your cartons will be repacked onto pallets by the logistics partner to ensure maximum shipping efficiency.
By using standard sizes and neat stacking, we can combine cartons from multiple manufacturers onto one pallet – allowing us to accurately calculate and reduce shipping costs.

80 × 60 cm

(2 pieces side by side)

Pallet with 2 cartons 80×60 cm side by side

Dimensions & Weight in Example:

  • Carton size: 80 × 60 × 60 cm
  • Pallet height (without pallet): 60 cm
  • Carton weight: 8 kg

60 × 40 cm

(4 pieces side by side, 2 layers)

Pallet with cartons 60×40 cm, 2 layers

Dimensions & Weight in Example:

  • Carton size: 60 × 40 × 60 cm
  • Pallet height (without pallet): 120 cm
  • Carton weight: 6 kg

60 × 40 cm

(4 pieces side by side, 3 layers)

Pallet with cartons 60×40 cm, 3 layers

Dimensions & Weight in Example:

  • Carton size: 60 × 40 × 60 cm
  • Pallet height (without pallet): 180 cm
  • Carton weight: 6 kg

Summary of All Information

1️⃣ When shipping without a full pallet (“Pallet quantity = 0”)

  • Specify height as if stacked on a pallet (without pallet height).
  • This height is needed to calculate the pallet share.
  • Fewer large cartons are cheaper than many small ones.

2️⃣ Rule for optimal carton sizes

Choose pallet-optimised sizes to maximise space and minimise shipping costs.

80 × 60 80 × 40 60 × 40 40 × 30 40 × 20 30 × 20 40 × 40 60 × 30

3️⃣ Examples from the images

Size (cm) Arrangement on pallet Layers Pallet height Carton weight
80 × 60 2 pieces side by side 1 60 cm 8 kg
60 × 40 4 pieces side by side 2 120 cm 6 kg
60 × 40 4 pieces side by side 3 180 cm 6 kg
Note: This information is for guidance and example purposes only. Actual sizes, weights, and arrangements may vary by product.
Did this article help you?
Updated on 14. August 2025
Packing Pallets
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